The last time I was at Home Depot, I hunted for something suitable to use as my desk top. Plywood sheets large enough to cover the width were prohibitively expensive, so I finally settled on a large shelf board. It was coated in white melamine, so it's pretty much the same material that you see on shelves for sale in big box stores. I already wasn't sold on the white, and when I got it home, I realized that at 15" it wasn't going to be deep enough for a desk top, so I returned it. A few days ago, I was at Lowes in Tempe, and decided that two planks of smaller plywood (1/2 inch by 2 feet by 4 feet) would do the job just fine.
Before installing the top, I wanted to fix the uneven gap in the thin sheets of plywood that make up the forward lower angled wall (beneath the desk). This has been bugging me since I mounted those pieces.
One board, screwed in place over the gap should work, so I went hunting in the rafters over the carport. I came up with a board that was meant to be used for flooring - it has a tab along one edge and a slot along the other, so the boards can interlock. I ran it through the planer to remove the old finish and smooth it out, then did a couple of passes on my band saw to remove the two edges. A little sanding and some oil, and it was ready to go:
The finished board mounted - success! I hadn't figured on the top screw being hard to install - due to the 2x4 in my way - but I was able to get it in at an angle, and it worked out fine:
Setting one of the desk top boards in place, just to gauge the depth and how I'm going to attach it.
I used a large carpenter's square to mark on the back board the position of the 2x4 tops that I'll be drilling into to attach the desk top (since they'll be covered up by the desk top boards). Yeah, I know...the image is confusing. It's late at night as I make this entry, and I'm too tired to go into detail. You'll just have to trust that there is a method to the madness.
The two boards cut to length with the circular saw and set in place...but not screwed down yet. I'm doing that tomorrow. I think it's going to work!
Everything is slightly uneven right now (big surprise). But once all of it is screwed down, I think it'll be fine.
I had to call it at this point. I still had cleaning up to do, and I had to get a shower - the bathroom is currently being remodeled, so we don't have a working indoor shower. The one on the back of the house has been getting use finally, but you have to shower while it's still daylight.
Anyway, finishing the desk tomorrow, if all goes well!























































